Product Description
1.Description:
1. Features:
This machine is composed of 9 parts: feeding part, pre-creaser part, folding part, pulling part, correcting part, nail head part, count pushing part, automatic binding part (optional) and electrical system (optional) . Each working site is equipped with a separate motor and operating platform, the operation more convenient and fast. The machine adopts PLC control, control the number of cartons and the number of hours. In the side of the machine is equipped with safety alarm device, in case of error operation will automatically alarm.
2. Feeding Unit:
(1) The feeding of the paperboard is realized by 10 100mm wide feeding belts. Through the tensioner pulley can be adjusted to the tape spacing to adapt to the adjustment of different widths of cardboard.
(2) The left and right sides of the paper feeding baffle can be adjusted automatically according to the width of different paperboard. (as following photo)
(3) The front of feeding unit with 4 paperboard feeding knife, according to different thickness of cardboard up and down can be adjustment.
(4) The back part of the paper feeding part is provided with a supporting paper roller and a rear side positioning.
(4) Adopt servo motor to adjust, operation is simple and rapid, to paper smooth.
| Design of other manufacturers | Our Design |
| Disadvantage | Advantage |
| 1. Using ordinary rails; | 1. Left and right baffle with a linear guide, high-precision displacement |
| 2. Left and right baffle manual adjustment; | 2. Left and right baffle motorized adjustment; |
| 3. There is no positioning knife in the rear stop. | 3. With an independent remote control adjustment platform and positioning knife, positioning accuracy; |
| 4. Using ordinary suction fan; | 4. Using ZheJiang or through Hong Pu Pu-HTB multi-stage high-pressure fan, paper feeding stability, high efficiency and stability; |
| 5. Rear fixed pallets can not be adjustable; | 5. Rear pallet up and down according to the size of the cardboard can be adjusted in order to stabilize the delivery; |
| 6. The feeding belt can not be adjusted individually | 6. Can be individually adjusted elastic, to avoid distortion caused by the belt elastic. |
3. Creasing Section:
Adopts 3 sets of creasing wheel fixed at the wall fame (The first supplier R&D in China).
| Other supplier’s creasing design | We first R&D Designing in China |
| Disadvantage | Advantage |
| a. Changing the creasing wheels is inconvenient, have to disassemble all bearings and shafts | a. Convenient to change, can disassemble individually, good for maintenance and changing the creasing wheels, save the time. |
| b. Creasing precision can not be ensured, as is depending on the shafts which are slender and thin, it will jump when the cardboard transferred, can not ensure the creasing wheels rotating precision. It doesn’t achieve the expect effect, but damage the board to be cracking. | b. The creasing wheels are fixed at the wall frame, the precision is ensured by the high load bearings, the rotating precision can controlled within ±0.1mm, The supporting CZPT rod for the wall frame the compressive strength can reach more than 250Tons, therefore the creasing can be very stable and smooth, and achieve the creasing effect. |
| c. The left and right side creasing precision is controlled by the shifting fork when move for the positioning, as there has the gap between block and creasing wheels, it will swing left and right when working, easy to cause the creasing errors. | c. The creasing wheels left and right side positioning is controlled by the precise lead screws, it’s positioning perfect at the high speed running, can achieve the forming precision requirement. |
| d. The mentioned structure here only 2 sets of creasing wheel | d. And here structure is 3 sets creasing wheels from light to deep, ensure the precision. |
4. Folding Unit:
(1) According to different shapes of cartons boxes, the front end of the folding unit is provided with a glue device. The glue device is composed of a lower rubberizing wheel, an upper pressing roller and a plastic box.
(2) Cardboard is mainly through 2 120mm wide bottom belt and 2 80mm wide bending belt and 2 folding catheter to achieve the left and right sides of the second fold line and the fourth fold line of 180 degrees of the fold forming.
(3) There are many different angles of the CZPT wheel, according to the different paper and cardboard thickness, adjust the CZPT wheel of different positions and angles, so that more smoothly folded cardboard.
(4) A plurality of supporting bearings are arranged below the belt so as to support the guiding belt to run smoothly.
(5) The down belt is equipped with positioning on both sides of the track to ensure that high-speed belt does not fall off.
(6) Plastic box with high-quality precision aluminum, never rust, the bottom with a drainage hole.
(7) The up belt is equipped with automatic lifting device, troubleshooting easy and quick.
(8) There are independent vacuum suction fans on the left and right belts of the lower belt to ensure the stability of the carton forming and avoid the traffic jams caused by different spacing. The upper and lower belt gaps can be adjusted automatically.
(9) The size of the seam control: left and right on the board with a set of 3-meter-long medial CZPT wheel positioning system, the next round drive molding to ensure that the carton forming accuracy and the beauty of both sides.
(10) Left and right under the CZPT plate combined welding into L-type, cold and heat treatment after processing, strong and stable.
(11) Track the use of precision linear guide, high precision, durable.
| Design of other manufacturers | Our design |
| Disadvantage | Advantage |
| When the paperboard is folded, it is adjusted by the gap between the folding knife and the lower belt. Because different paperboard gap is not the same, the debugging is difficult. When the gap and the thickness of the paperboard are not the same, the paper feeding method belongs to Out of control, is free to swing, so high-speed operation is likely to cause traffic jam, resulting in decreased production and increased scrap. | When the cardboard enters, it will be sucked by the vacuum on the lower belt, so as to ensure that the cardboard is tightly adsorbed on the lower belt. The high speed is very stable and the carton forming precision is high. |
5. Pull Regulating Unit:
(1) Using 4 imported non-slip tape, to ensure that high-speed operation of cardboard boxes to ensure stability.
(2) About 2 pairs of belts can be individually adjusted according to the side of the carton size.
(3) Pressure using high-quality spring steel, the gap is adjusted separately.
(4) The belt can be replaced without dismantling the shaft.
(5) The up belt drive with CVT, inverted carton box appears, the adjustable speed with fast, improve the speaker.
6. Correction section unit:
(1) The belt can be adjusted according to the length of the carton to ensure that the belt does not beat when the beat, beat no resistance.
(2) Beat the Department of the use of servo motor, speed fast, accurate.
(3) left and right wheels use of chrome-plated metal wheels, long life.
(4) Take the robot position after the shoot, no scissors.
(5) Upper and lower belt gap can be automatically adjusted.
(6) The system will automatically shut down to avoid waste into a piece of cardboard boxes to reduce downtime.
7. Stitching Unit
(1) Nail head can be put 1100 nails per minute.
(2) Nail head with swing structure, to prevent the fast hole under the nail will be widened.
(3) According to the set nail from the pendulum swing adjustable.
(4) Nail cutter for the oblique mouth, the next nail is nail hole will not be widened.
(5) Nail head with automatic refueling system can be set according to demand;
(6) The upper and lower belt gaps can be adjusted automatically.
(7) Using precision automatic control wire feeding system, to ensure stable wire feeding, no wire automatic shutdown.
8. Counter Ejector:
(1) Xihu (West Lake) Dis.nized tilting conveying structure, is easy to operate can reduce the labor strength.
(2) Two Sets of ejecting baffles are adopted and its front/back movement adjusted by motor according to the different forming boxes type and length.
(3) One set of boxes output creasing wheel is adopted for evenly pressing to reduce the impact force that can avoid the feeding in disorder.
(4) The stacking boxes quantity ejected can be set according to customized, and ejected in order, convenient to match the automatic wrapping machine.
(5) Pneumatic front baffle with the reciprocate push rod design can make the ejecting more accuracy and fast.
(6) Conveying the boxes to the correction/flap section with the overlap stacking, the speed can be adjusted according to the main machine speed.
(7) The stepless variator assembled at the pressing/flapping section for speed up the upper belt when the fishing tail problem happened to reduce its error.
(8) PLC and touch screen digitally controller adopted, easy to operate, it’s stable and no need to stop the machine for inputting the datum, auto counting, stacking and ejecting in order.
(9) The main motor of counting ejector the speed is frequency adjusted, running smooth and stable.
(10) The belts used for conveying the boxes, stacking neatly and stacking speed is 0-130m/min
(11) The flapping baffles are used for correcting the boxes, the deviation is very small.
(12) Pneumatic counting and ejecting, PLC point control, it’s very stable, correct and fast.
(13) Bottom conveying belts and upper pressure belts synchronously pressing system adopted for the conveying section, to ensure the finished boxes glued fastness, neatly and ejected in order, the stacking height is 8-25 pcs.
10. Electric System (Optional):
(1) Optional automatic computer for a single system to achieve 5 minutes for a single fast, greatly reducing the dependence on skilled captain, as following:
(2) PLC selection of Japanese CZPT products, the main motor selection CZPT ZheJiang products.
(3) Clutch selection of ZheJiang and ZheJiang technical cooperation products, ZheJiang and ZheJiang inverter converter or Japan (Mitsubishi) products.
(4) Electrical components, buttons, such as selection of Schneider, optoelectronic switches used in Japan Omron products.
(5) Remote control system, you can remotely control the machine’s reasonable operation, all manual palette can be achieved in the remote control panel operation, so that transfer machine more convenient and quick.
(6) Folding box section with a position display function.
11. Main Parts:
| No. | Name | Item | Brand |
| 1 | Mainframe | 25mm hot and cold after the national standard steel | |
| 2 | Transfer | 16mm hot and cold after the national standard steel | |
| 3 | Counting | 12mm hot and cold after the national standard steel | |
| 4 | Main motor | 11KW | TECO (ZheJiang ) |
| 5 | adjustment motor | 400W | Shift plate electric adjustment (ZheJiang ) |
| 6 | fan motor | 4KW | |
| 7 | transfer motor | 2.2KW | With 1:20 gear box |
| 8 | gear motor | 0.4KW | CPG (ZheJiang ) |
| 9 | transducer | Schneider Delta Inovance | |
| 10 | PLC controller | Schneider CZPT Inovance | |
| 11 | Touch screen | 7″Color screen | Schneider PanelMaster |
| 12 | Surveillance system | 10″ Color screen + camera | |
| 13 | Feeding belts | DHIORION (Italy) | |
| 14 | Fold belts | XH (Italy) | |
| 15 | Transfer belts | Italy | |
| 16 | Button | Schneider (France) | |
| 17 | Photoelectric switch | Omron (Japan) | |
| 18 | Bearings | NSK (Japan) | |
2. Specifications:
| Box | Item | MAX(mm) | MIN(mm) |
| A | 2400 | 750 | |
| B | 1000 | 350 | |
| C | 800 | 140 | |
| Suitable cardboard | AB,A,B,C,E 3/5 Layer | ||
| Precision | Creasing unit:±0.5mm Folding:±1.5mm | ||
| Stitching speed | Nail Speed:1100 Nails/min(Double Nails) | ||
| Box Height:530mm 80Pcs/min | |||
| Box Height:900mm 50 Pcs/min | |||
| Gluing speed | Box Height:530mm 12000 Pcs/H | ||
| Main motor | 3.7KW | ||
| Size (L*W*H) | 13800mm*3450mm*1900mm | ||
| Weight | 10T | ||
What to Look for in a Belt Tensioner
If you notice the power steering, air conditioning, or power steering stops working, chances are that your belt tensioner has been compromised. A compromised belt tensioner can be completely destroyed overnight, or it can last for a long time before it breaks. Either way, you should never drive with a faulty belt tensioner. It’s far better to have it replaced before the engine shuts down completely. In addition, replacing a belt tensioner will prevent other complications, such as power steering or air conditioning, from occurring.
Misaligned idler pulley
If the tensioner arm is not rotating freely or has an abnormal chirping noise, it could be the result of a misaligned idler pulley. If this is the case, replace the idler. If the idler does not move, you may need to adjust the accessory mount points or use a laser alignment tool. The tensioner arm is only 1 part of the tensioner.
A misaligned idler pulley on a belt tensioner is usually the cause of a squeaking noise. If this noise continues even after a replacement of the belt, it’s time to replace the whole belt. A misaligned idler pulley can also be the cause of premature belt wear. If the idler pulley is out of alignment, it could also cause the belt to wear too fast and lead to the premature failure of the timing belt.
The tensioner pulley is made of nylon, steel, or plastic. It may be flat or grooved. Before replacing it, check for any cracks, dents, or debris on the pulley’s surface. Plastic pulleys may have broken sidewalls. If the idler pulley is worn out, you might also notice squealing noises when the vehicle is in motion.
The misalignment of a belt is most pronounced when the span between the 2 pulleys is short. When the span is long, however, diagnosing the problem becomes more complicated. Small degrees of offset may not be visible to the naked eye, but a laser alignment tool can help identify these subtle variations. In order to identify a misaligned idler pulley on a belt tensioner, you must first determine its cause.
When the tensioner’s idler pulleys are out of line, a belt tensioner will not be able to properly adjust the torque that the belt is under. This may result in squealing noises. If this is the case, it is time to call a mechanic. He or she will be able to determine the cause and correct it. If you suspect the problem, your next step is to replace the idler pulley on the belt tensioner.
If the ribbed belt is not properly aligned, you may have a misaligned idler pulley. To fix the misalignment, locate the belt adjustment bolt underneath the hood. You should be careful not to damage the alternator or battery terminal while doing this task. If you do accidentally connect the battery positive to the earth, you might be able to damage the ribbed belt and ruin your vehicle’s timing.
Besides a misaligned idler pulley on the belt tensioner, another problem may be the alternator’s serpentine belt. If your car’s alternator belt is not aligned properly, you could have misaligned the alternator’s pulley or a worn-out bearing. Regardless of the cause of your problem, you should have the belt inspected.
Bad idler pulley
Having a Bad Idler Pulley on a Belt Tensioner? If this sounds familiar, then it’s probably time to change it. Idler pulleys slowly take hits while the engine is running, causing the belt to wrap and bend. Eventually, the belt will slip, and a new idler pulley should be installed to ensure optimal tension. But before you spend a dime on a new one, let’s talk about what to look for.
Symptoms of a Bad Idler Pulley: If the noise persists, there is a problem with the idler pulley or its bearing. These parts wear out over time and may eventually cause a cracked idler pulley or serpentine belt. Not only will the idler pulley create an irritating noise, but it will also damage the belt itself, leading to overheating, stalled engine, and even damage the head gaskets. Thankfully, a Bad Idler Pulley on a Belt Tensioner is easily replaced and will only cost about $40.
Although the Idler Pulley is not the most popular component on a car, it’s a critical part that ensures that the engine runs smoothly. It’s easy to overlook this part, but its failure can make it impossible for your vehicle to operate at its optimal level. Moreover, a Bad Idler Pulley on a Belt Tensioner will cause your engine to malfunction, so it’s essential that you check it at regular intervals.
If you notice a squealing noise while driving, the Idler Pulley is likely the culprit. Because of friction between the engine belt and idler pulley, the engine belt rubs against the pulley, causing it to squeak and make a clicking noise. This squealing noise will continue until the problem is repaired or replaced. It’s time to start addressing the problem before it becomes too late.
If you notice the tensioner pulley moving away from the engine, it’s most likely that the pulley is malfunctioning. A belt that is loose or slack may make it difficult to start the car, or your engine may even overheat. If this occurs, it’s crucial to replace the Idler Pulley as soon as possible, because a Bad Idler Pulley on a Belt Tensioner can seriously damage your vehicle.
The Idler Pulley facilitates the motion of the engine belt. It serves as a smooth rotating point that allows the belt to loop without a barrier. Over time, this part of the system will begin to show signs of wear and tear, and replacement is vital to protect your engine, serpentine belt, and other accessories. An early warning sign of a problem is a squealing sound coming from the engine area.
Broken tensioner arm
The belt tensioner is a piece of machinery that is used to keep the belt tight. If this part breaks, you can easily repair it yourself using a long-handled ratchet, serpentine belt tool, or a socket. To repair the tensioner, simply remove the drive belt from the pulley and rotate it to release tension. Check for roughness, resistance, or binding of the drive belt.
Noises caused by the tensioner are a sign of a damaged component or excessive oscillation. These noises are usually caused by worn internal components or the tensioner’s pivot bushing. In some cases, the vibration damping system or a worn-out alternator pulley could also be to blame. If this is the case, replace the pulley and tensioner together. To check the condition of your belt tensioner, follow these steps.
In addition to worn-out springs, a loose or broken pivot arm could be causing your belt to misalign. A worn-out tensioner pulley bushing will also cause vibrations, noise, and seizing. Lastly, a broken tensioner spring could be preventing the belt from maintaining proper tension. Broken springs are also prone to loss of tension due to heat. Damaged tensioner housing can also affect belt tension.
Once the belt is installed, you need to check the condition of the pulley and the tensioner arm. Make sure that the pulley is moving and that the arm is moving smoothly with the cranking and releasing. If the arm is wobbling, the tensioner is failing. If the pulley wobbles or excessive chattering occurs, the tensioner is failing. It can also be seized or jammed.
If the tensioner arm has broken, replace it. Replacing the tensioner can be a tedious task. Be sure to use a suitable tool to tighten the pulley and tensioner. If you are not sure of how to replace the pulley, try using a serp belt tool. Another good option is to purchase a 3/8 drive ratchet. If you don’t have this tool, you can use a long 3/8 extension and a deep socket.
The belt tensioner assembly can fall off the engine, causing damage to the timing belt. If you are replacing it, you must replace it with a new one, and tighten all of the mounting bolts before reinstalling it. To avoid further damage to the engine, ensure you replace the belt with a new tensioner and a new belt. The tensioner is bolted to the engine’s timing cover, so make sure you carefully tighten the bolts when replacing it.
